CNC kumatshini Machining
I-CreateProto CNC iinkonzo ze-machining ze-aluminium zibonelela ngononophelo lweqela lethu ukuba iqela lethu liya kuhlalutya iprojekthi yakho ngononophelo kwaye liyicwangcise ngenkqubo efanelekileyo ye-aluminium eyenziwe ngomatshini yokwandisa ixesha kunye neendleko.
Sinokukunceda wenze iiprototypes zealuminium kunye neenxalenye zesiko lealuminium kunye neenjineli zethu zeprojekthi ezinamava kunye noomatshini bokuhlangabezana nemigaqo yoyilo lwakho.
Ukuba ufuna umthengisi ukubonelela ngomgangatho ophezulu wealuminium amalungu e-CNC, i-CreateProto yenye yezona zinto zinamandla kwaye zifikelelekayo zijolise ekuveliseni iindawo ezenziwe ngomatshini kwiindawo eziphambili ze-3-axis kunye ne-5-axis CNC.
Inkonzo ye-CNC ye-aluminium ye-CreateProto izama ukukunika indlela enobuchule kunye nomgangatho onesidima kunye neqela leengcali elihlalutya iprojekthi yakho ngononophelo, ukufumana esona sisombululo sisiso kunye nokuqhubekeka kwamacandelo akho ngomatshini ngendlela efanelekileyo yokugcina ixesha kunye neendleko.
Iinkonzo zethu zensimbi ye-CNC, ngokukodwa kwi-aluminium prototyping, i-aluminium machining, i-aluminium yokugaya, kunye nezinye iindawo ze-aluminium, sinesinye isinyithi se-CNC esithambileyo njenge-Magnesium, i-Zinc, i-Titanium kunye ne-CNC yensimbi enzima njenge-Steel, i-Stainless Steel Zonke iinkonzo zethu eziphambili.
Ingcali yeAluminiyam yoLungiso kunye neQela lamava
Ukuchaneka okuphezulu okufunekayo kwe-CNC aluminium machining kuya kuphakamisa ukugaya ukufikelela kunyamezelo oluphezulu. Isantya esiphezulu se-3-axis kunye ne-5-axis nkqo amaziko machining e-CNC kunye namava ethu amahle kunye nolwazi olubanzi lusinceda ukuba sifikelele kunyamezelo oluqinileyo, ukufumana iinxalenye zakho zealuminium kwishedyuli. Ukunyamezelana kwethu okuqhelekileyo kuluhlu oluvela ku +/- 0.005 "(+/- 0.125mm) to +/- 0.001" (0.025mm) ye-CNC aluminium. Abaphathi beprojekthi yethu bayakuthetha-thethana nawe kuwo onke amacandelo eprojekthi kwaye baya kufuna ukubonelela ngeyona nqanaba liphezulu lokuchaneka okunokwenzeka ukulungiselela ukusebenza ngokuchanekileyo kokuchaneka.
Siye saqulunqa inkqubo esebenzayo, echanekileyo kunye nexabiso elisebenzayo ehambisa iziphumo zemveliso ephezulu. Uyilo kunye neqela lethu lokuphonononga iprojekthi nganye ayikhawulezi nje kuphela kodwa ichanekile ukuvavanya indleko, ukuvelisa kunye nobunzima ukuqinisekisa ukuba sihlangabezana nazo zonke iinkcukacha zesicwangciso sakho. Sihlalutya uyilo lwakho kwaye silungiselela naziphi na iimfuno ezizodwa ezinje nge-welding, i-EDM okanye iinkqubo ze-EDM zocingo ezifunekayo. Oku kungqinisisa kubunzulu kuqinisekisa ukuba ufumana ezona nkqubo zisebenzayo zomatshini kuhlahlo-lwabiwo mali, ixesha kunye nezinto zakho.
Emva kokuba i-aluminium ye-CNC iphuhlisiwe, njengoko kufuneka, sinokunikezela ngokuqhubekeka okwesibini kunye nemisebenzi yokugqiba umphezulu we-aluminium enje ngokuqhushumba kwesanti, ukudubula, ukudubula, ipolishi, i-oxidation, i-electrophoresis, i-chromate, ukutyabeka umgubo kunye nokupeyinta.
Njengazo zonke izinto, ukugqitywa kwealuminium kuyilelwe ukuba kulondolozwe umphezulu okhoyo okanye kukhuthaze entsha ebonakalayo okanye esebenzayo ngakumbi. Ngexesha lokuqhubekeka, besinxibelelana nabaxumi bethu benxibelelana nemfuneko yokugqitywa kweposi. Kananjalo sihlala siphendula kuyo yonke imibuzo ngelixa umphezulu ugqiba ukuqinisekisa ukuba kuya kukunika ukujonga okufunayo.
5-axis CNC Milling Aluminium
I-CreateProto ibonelela ngeenkonzo eziphambili ze-5-axis machining ezonyusa kakhulu uluhlu lwamathuba okudala iinxalenye ngeendlela ezahlukeneyo kunye nobukhulu. I-5-axis ye-CNC yoomatshini bokugaya banokwenza machining aphezulu kunye nokugaya amalungu anzima ngakumbi aya kukunceda uhlangabezane nemiceli mngeni yakho enzima kakhulu yokuvelisa.
Sineqela elinamava leenjineli kunye noomatshini abakwaziyo ukwenza imisebenzi ye-CNC yokugaya ngokuchanekileyo besebenzisa uluhlu olubanzi lwesoftware yetekhnoloji yokubhala eyona ndlela isebenzayo. Senze inkqubo esebenzayo, echanekileyo kunye neendleko zokutyhala oomatshini bethu kwizakhono zabo ezizeleyo ezihambisa iziphumo eziphezulu.
Izinto eziluncedo 5-Axis Machining
Kwiziko le-5-axis machining centre, isixhobo sokusika sihamba ngaphaya kwe-X, Y kunye ne-Z imigca engqingqwa kunye nokujikeleza kwii-A kunye ne-B ii-axes ukuya kwinqanaba lomsebenzi kulo naliphi na icala.
- Umatshini kumacala ama-5 enxalenye ngokuseta okukodwa.
- Ugcina ixesha lokusetha, ukwandisa imveliso yemveliso.
- Ukuchaneka okuphezulu kunye nokugqitywa komphezulu obalaseleyo, ukuphucula umgangatho wenxalenye.
- Iziqwenga zomsebenzi azishukunyiswa kwiindawo zokusebenzela ezininzi, kunciphisa impazamo kunye neendleko zokubonisa, ixesha elincinci lesitulo sebhentshi.
- Ukugaya kunye nokubhola ngee-angles ezimbaxa. Ukuphuculwa kobomi besixhobo kunye nexesha lokujikeleza njengesiphumo sokutsala isixhobo / itafile ukugcina indawo yokusika elungileyo kunye nomthwalo wechip rhoqo.
- Izixhobo ezimfutshane neziqinileyo zingasetyenziswa. Izantya eziphezulu zokujija kunye neereyithi zokutya zinokufezekiswa ngelixa kuncitshiswa umthwalo kwisixhobo sokusika.
I-EDM kunye ne-Wire EDM yeeNxalenye zeAluminiyam
I-EDM (ukuKhutshwa kweMveliso yokuSebenzisa uMbane) isetyenziselwa ukufezekisa ukususwa kwemathiriyeli kumphezulu womsebenzi ngokwenziwa kombane ziinkqubo ezikhulayo.
Isetyenziswa ngokubanzi kumalungu e-aluminium machining njengenkqubo yokuncedisa, kuba ezinye iindawo ezinzima zinokufezekiswa kuphela ngoncedo lwe-EDM. Icandelo elibonakaliswe ngesakhiwo esinzulu kunzima ukucoca iikona, ukuba kusetyenziswa kuphela i-CNC machining iya kushiya irediyasi enkulu ezimbombeni, oku akuvumelekanga kwezinye iimeko. Ngokusebenzisa inkqubo ye-EDM kunokwenzeka ukuba ugcine umda obukhali. Izicelo ze-EDM zibandakanya iiMfama eziMfama (iindlela eziphambili), Iinkcukacha ezintsonkothileyo, iiKona eziKhanyayo, ukuGqitywa koMgangatho oMhle, iiNdonga eziNgcono, njalo njalo.
I-Wire EDM yindlela yokusika isinyithi kunye nezinye izinto eziqhubayo, apho ucingo oluhambahambayo lutshabalalisa izinto ngendlela elawulwayo. Kwicingo lokusikwa kwe-EDM, ucingo lwentsimbi (olwenziwe ngobhedu okanye ubhedu obumiselweyo) phakathi kwe-0.1 kunye ne-0.3 mm ubukhulu isetyenziswa njenge-elektrode eyiyeyona inenxalenye eza kusikwa, ngaloo ndlela kuyilwa imilo okanye ifom efunekayo.
Umahluko phakathi kwe-Sinker EDM kunye ne-Wire EDM ilele kakhulu kuhlobo lwe-electrode esetyenziswe kwinkqubo nganye, inyani yokuba akukho mngxunya wangaphambi kokugrumba ofunekayo ngeSinker EDM, kunye namandla e-3D i-Sinker EDM ekwaziyo ukuyifezekisa, i-Wire EDM inesakhono sokuvelisa iinxalenye ze-2D kuphela.
Umthamo wexabiso eliphantsi kwiiNxalenye zeAluminiyam
Umthamo ophantsi we-CNC aluminium machining yinto esihlala siyenza ukugcina imali kunye nexesha kumacandelo e-3D anzima xa kuthelekiswa nemveliso ngezinye iindlela ezifana nokuphosa okanye ukubumba xa ubuninzi bungaphantsi kokuphosa kodwa ngaphezulu komzekelo. Imveliso yevolumu ephantsi isebenza ukusuka kwi-Createproto evumela abavelisi kwimveliso yeemoto, yezonyango okanye yezempilo ukuba bavelise iimveliso ezikumgangatho ophezulu ngexabiso eliphantsi, kwaye ngenxa yoko banokuhambisa iimveliso kwangaphambi kokucwangciswa.
Umthamo wexabiso eliphantsi kwiiNxalenye zeAluminiyam
Umthamo ophantsi we-CNC aluminium machining yinto esihlala siyenza ukugcina imali kunye nexesha kumacandelo e-3D anzima xa kuthelekiswa nemveliso ngezinye iindlela ezifana nokuphosa okanye ukubumba xa ubuninzi bungaphantsi kokuphosa kodwa ngaphezulu komzekelo. Imveliso yevolumu ephantsi isebenza ukusuka kwi-Createproto evumela abavelisi kwimveliso yeemoto, yezonyango okanye yezempilo ukuba bavelise iimveliso ezikumgangatho ophezulu ngexabiso eliphantsi, kwaye ngenxa yoko banokuhambisa iimveliso kwangaphambi kokucwangciswa.
I-CreateProto inokubonelela ngezixhobo zeAluminium ezenziwe ngomatshini kunye neziSombululo.
QALISA NGEPROJEKTHI YASIMAHLA N0W
Iinkonzo zethu machining zinika inkitha izakhono isiko aluminium machining yenye yamashishini abalulekileyo kunye nophuhliso kuthi. Imveliso emfutshane yokuqhutywa kwe-aluminium machining yinkonzo yebhulorho phakathi kokuprototyping kunye nemveliso yobuninzi esibonelela ngayo.
Xa uyilo luvunyiwe singasebenzisa itekhnoloji ehambelanayo ukuvelisa umthamo wobungakanani obuphantsi obufunekayo ngexesha elifutshane ngexabiso elifanelekileyo. Oomatshini bahambisa amandla, isantya kunye nokuchaneka; Siyila izixhobo zejiyometri, iijingi zemidlalo kunye neendawo zokufumana indawo njengokubaleka okukodwa ukuze kuphuculwe ukuseta ngokukhawuleza kunye nobukhulu obungaguquguqukiyo. Umgangatho wethu wokuchaneka unciphisa umsebenzi wezandla wesibini kwaye kuthintela ukulibaziseka kweprojekthi.
I-CNC iAluminium yeMachining yeMathiriyeli yeBakala esiSebenza nayo
I-Aluminium sesona sinyithi sisetyenziswa ngokubanzi. Ngenxa yokuguquguquka kwayo kunye nokuziqhelanisa nayo, kunye neealloys zayo ezininzi, inoluhlu lokusetyenziswa kwemizi-mveliso, kubandakanya ukwenza umatshini kunye nezixhobo. Ixabiso eliphantsi kunye nokuma kakuhle kuthetha ukuba ilungele iprototyping, kwaye iipropathi zayo ezithile ziyenza ithandwe kuzo zonke iintlobo zezicelo kunye neemveliso. Izahlulo ezenziwe ngomatshini ezivela kwialuminium zihlala zingabizi kakhulu kuba zinokulungiswa ngexesha elingaphantsi kwezinye izinto ezininzi ezinjengesinyithi kwaye azifuni zigqitywe.
IAluminiyam iza ngeendlela ezininzi ezahlukeneyo kunye namabakala. Uhlobo lwe-aluminium grade olikhethayo ekugqibeleni luxhomekeke kwindlela oceba ukuyisebenzisa ngayo isinyithi. Ngolwazi ngazo zonke izisombululo ezikhoyo, unokufuna ukufunda inqaku leWikipedia ngalo mbandela.
Case Study 1: 5-axis CNC Milled Aluminium kugqame
Isibonisi seAluminiyam sisetyenziswa ngokubanzi kwiimodeli zokugqibela eziphezulu, ezizezona zinto zinzima kakhulu ekwenzeni imoto. Kwiimeko ezininzi, abaqulunqi bemveliso banethemba lokuba abavelisi beprototype baya kuba nakho ukuqonda ngokupheleleyo kwaye banike ingqalelo kuzo zonke iinkcukacha ezichaphazelekayo, kodwa kuphela ngabavelisi abanamava abanokuzalisekisa ukubonelela komyili we-optic. Sinokuxela ngegama ukuba kugqame isibane senxalenye yesibane, esingadlali nje kuphela indima ebonakalayo, kodwa sikwachaza ukubonakala kwesibane.
Siyiqhuba njani i-Aluminium Reflector Prototype?
I-Aluminium sesona sinyithi sisetyenziswa ngokubanzi. Ngenxa yokuguquguquka kwayo kunye nokuziqhelanisa nayo, kunye neealloys zayo ezininzi, inoluhlu lokusetyenziswa kwemizi-mveliso, kubandakanya ukwenza umatshini kunye nezixhobo. Ixabiso eliphantsi kunye nokuma kakuhle kuthetha ukuba ilungele iprototyping, kwaye iipropathi zayo ezithile ziyenza ithandwe kuzo zonke iintlobo zezicelo kunye neemveliso. Izahlulo ezenziwe ngomatshini ezivela kwialuminium zihlala zingabizi kakhulu kuba zinokulungiswa ngexesha elingaphantsi kwezinye izinto ezininzi ezinjengesinyithi kwaye azifuni zigqitywe.
IAluminiyam iza ngeendlela ezininzi ezahlukeneyo kunye namabakala. Uhlobo lwe-aluminium grade olikhethayo ekugqibeleni luxhomekeke kwindlela oceba ukuyisebenzisa ngayo isinyithi. Ngolwazi ngazo zonke izisombululo ezikhoyo, unokufuna ukufunda inqaku leWikipedia ngalo mbandela.
Siyiqhuba njani i-Aluminium Reflector Prototype?
| Inkqubo yokugaya i-CNC | ||
| Icandelo lendawo: | HDLP-kugqame | |
| Isixhobo soMatshini: | 5-axis CNC umshini wokugaya | |
| Izinto: | I-AL-7075-T6 | |
| Lobukhulu: | 180mm * 120mm * 100mm | |
| Inkqubo ye-CNC: | Isixhobo sokusika: | Ixesha Machining: |
| Ukugqitywa kweSemi | R3.0 / R2.0 / R0.5 | 30h |
| Gqiba-Machining | R0.25 / R0.15 | 50h |
Inkqubo ye-EDM
Ukuthatha izinto ezintsokothileyo kuthathelwa ingqalelo, umatshini we-axis ye-5 ye-axis ukoyisa ubunzima xa usenza yonke le nxalenye. Iinjineli zenkqubo ye-CNC, ezifumene amava amaninzi kwimveliso yesibane, ziya kuqhuba uphando malunga nokusebenza koomatshini emva kokufumana imizobo yoyilo.
Ngokubonakalisa, iindawo ezibonakalayo ezibonakalayo ziya kunyibilikiswa yinkqubo ye-CNC, kodwa kwicala elingasemva, kukho isakhiwo esibalulekileyo sokudibanisa ekunzima ukuba senziwe ngomatshini we-CNC kuba izakushiya irediyasi enkulu kwiikona. Ukuqhubela phambili, amagcisa kufuneka enze i-electrode yobhedu kwaye asebenzise i-EDM njengenkqubo yokuncedisa ukunceda ukucoca iikona. Ngokwesiqhelo le nkqubo iya kuthatha ixesha elininzi.
Ukugqitywa kweposi
Ngoku ekubeni umsebenzi sele ugqityiwe, inyathelo lokugqibela kukugqiba umsebenzi. Ukutsala, ipolishi, ukutyabeka, kunye neminye imisebenzi eyenziwe ngesandla emva kokulungiswa kubaluleke kakhulu, kuya kugqiba ngokuthe ngqo ukubonakala kokugqibela.
Rhoqo, isibonakalisi besiceliwe ukuba sisibuko esibengezelayo, zimbini iindlela zokuqonda oku. Enye kukucoca ngesandla, umsebenzi uya kupolisha iinxalenye de kube sisibuko esibengezelayo, kuya kufuneka ulumke kakhulu xa upolisha umphezulu obonakalayo kuba ezinye ii-optics zifuna ukugcina imiphetho ibukhali kwaye inkqubo ye-polish inokushiya i-radius emaphethelweni.
Enye indlela kukuzalisa, ukugqiba kakuhle kokugaya kwaye akukho kungcola okuyimfuneko ngaphambi kokutyabeka. Emva kwayo yonke loo nto iqhutywayo, umphezulu wokugqibela unokuba menyezelayo kwaye umhle.
Icandelo lesifundo se-2: Ukukhusela izinto zeAluminiyam zeSixhobo sezoNyango
Le yiphaneli yesixhobo sonyango seZiko leZixhobo ze-Ultrasonic ezijolise kuphuhliso lwemveliso yeDoppler yeMibala ePhathekayo. Iprojekti yohlobo lweprototype yindawo ebiyelweyo yokulondolozwa kwefu ye-ultrasound ebonisa umsebenzi wayo ujikelezisa iidigri ezingama-360. Kukuyila kunye nenkqubela phambili yoyilo lwezixhobo zonyango lwe-R & D yabathengi.
Ukuqinisekisa ubunzima bokukhanya kunye namandla okukhusela izinto zobuchwephesha obuphezulu, umthengi ukhethe i-aluminium machining kuyo yonke imodeli yomzekelo.
Owona mceli mngeni uphambili kule prototype yealuminium yayikukukhanya kodwa uyilo olomeleleyo lolwakhiwo kunye nenxalenye enye yoomatshini bonke. I-CreateProto yenze ulungelelwaniso ngendawo elungileyo yokuphinda-phinda kabini okanye ngaphezulu imiphezulu ye-CNC. Ngexesha lenkqubo yokukhula ngokukhawuleza, ukulungiswa kunye nokudibana kubaluleke kakhulu kunye nonyango lomphezulu. Yenza iProto iyahlangana kwaye ipolishe ngaphambi kokuba iphele prototype iqinisekise umgca wokuhlangana.
Imfuno yokugqitywa kwealuminium kukupeyinta kwimodeli yohlobo lwenkangeleko eyenze yabonakala ngathi ngamalungu okwenyani ngokungathi avela kwimveliso yobuninzi, hayi nje imodeli eqhelekileyo yomzekelo. Sipeyinta iprojekthi ngokwendlela yepatone No. Siyipeyinta kumbala ogqume umbala omhlophe we-mat sisebenzisa ipeyinti enganyangekiyo utywala. Isigqubuthelo esingasemva sinombhalo ococekileyo omnyama ocacileyo ovela kwi-Mold-Tech plaque ngokuqinisekileyo kwipeyinti emelana notywala. Umqheba usepeyinti njengesembozo sangasemva kunye nepeyinti yerabha ngaphezulu kwepeyinti emnyama ukwenza isiphatho sifane nokubamba okwenyani. Iphaneli yokuziva enobuchwephesha obuphezulu ikhibhodi yi-aluminium anodizing ukuze ube nemvakalelo yokuqina.
Icandelo lesifundo 3: I-CNC yeAluminiyam RC yeeNxalenye zeMoto
Ukuba ungumlandeli weRC iimoto, kuya kufuneka wazi ukuba zininzi izinto zealuminium kwimoto yeRC. Abadlali bathambekele ekuthambekeni kukhuphiswano lwendlela engaphandle kwendlela enjengelitye, elingadingi kuphela isantya esiphezulu kakhulu, kodwa ikwanazo neemfuno eziphakamileyo kakhulu kuzinzo lwezixhobo zomzimba.
Kuthetha ukuba isantya esiphezulu sifuna ukuba izinto zomzimba zikhanyise ngokusemandleni, kwaye ukuhlala ixesha elide kufuna ukuba izinto zomelele ngokwaneleyo. Izinto zealuminium zezona zinto zisetyenziswa kakhulu kwiimoto zeRC, kubandakanya umzimba, isakhelo kunye nehabhu yevili njalo njalo.
Ngenxa yeembono ezahlukeneyo zokuqhubeka nokuphucula ukusebenza kwemoto yeRC, isidlali semoto seRC sihlala siphucula uyilo lwaso, olu hlobo lweemfuno zihlala zinobungakanani obuncinci, kodwa kufuneka lufumane inxenye ngexesha elifutshane, kuba abathathi-nxaxheba khange ndifune ukuphosa ugqatso ngenxa yokulinda iindawo ezithile. I-CreateProto njengomvelisi womzekelo olungileyo ekunikezeleni ngonikezelo olukhawulezileyo ihlala iyinto yokuqala ekukhetheni i-RC aluminium yokuvelisa, sinamava atyebileyo ekuveliseni iimveliso ezincinci zebatch aluminium, kwaye banokuqonda kwaye baqonde uyilo loyilo.
Isifundo seNqaku 4: Iidrone / i-UAV / iRobot CNC yeZinto eziMashini
Kwimveliso yemveliso ye-UAV / iDrone kunye neerobhothi, kubandakanya ingxaki enje ngezinto, inkqubo, indleko, umthamo wemveliso. Zininzi iindawo ezingenakubakho kwimveliso ngobuninzi ngokusebenzisa inkqubo yesiqhelo, ke kuya kufuneka usebenzise inkqubo ekhethekileyo yokwenza izinto ezincinci zokucwangcisa, ezinokubandakanya ikhonkco lokuqhubekeka ngaphakathi. Ngokubanzi, ubukhulu becala sisebenzisa i-CNC machining, i-silicone yokubumba, izixhobo ezikhawulezayo kunye nenye itekhnoloji yokuqonda imveliso yevolumu yesiko. Le yindlela elungileyo yexesha kunye neendleko, ukukhawulezisa umjikelo wokuqaliswa kwemveliso.
I-aluminium okanye i-carbon fiber material njengenxalenye ebalulekileyo yoluhlu lwamacandelo okufuna ukusetyenziswa kokusebenza okuphezulu kunye nokuchaneka okuphezulu komatshini we-CNC osebenza kwisiqhoboshi kunokugqibezela yonke inkqubo, kodwa ikwaxhotyiswe ngethala leencwadi, kwaye inezixhobo ezizenzekelayo tshintsha umsebenzi. Ngamanye amaxesha kuye kufuneke ukuba kuqondwe ulawulo lonxibelelwano ngamazembe amathathu okanye nangaphezulu ukuze kuqinisekiswe machining isixhobo kunye umphezulu entsonkothileyo.
Eli bango libalulekileyo alithandabuzeki ukuba lucelomngeni olukhulu kubavelisi bamacandelo. Xa umyili wemveliso esiza uku-odola iziqwenga ezimbalwa, kuhlala kunzima ukuphendula, yiyo loo nto abathengisi bemveliso bahlala kufuneka babhenele kwizisombululo ezenziwe ngomatshini. Ke ngoko, ukuveliswa kwevolumu esezantsi kunxibelelene ngokusondeleyo nomenzi womzekelo, imveliso elungileyo ihlala inamava atyebileyo kunye nokuguquguquka ekunikezeleni izisombululo ezilungileyo zeemfuno ezizodwa.