Rapid jekiseni richigadzirisa

GadziraProto pane zvaunoda inopa nekukurumidza tooling yeese aruminiyamu uye simbi uye epurasitiki jekiseni kuumbwa kutendeuka pamusoro pezvinhu zvako zvekufungidzira zvikamu mukati memavhiki maviri kusvika mashanu.

Kubva zvinoshanda prototype, kupfupisa kumhanya, uyezve zvigadzirwa zvekugadzira, isu tinosanganisa nekukurumidza jekiseni kuumbwa kwemaitiro pamwe neyekudyara tekinoroji uye timu ine ruzivo yekununura yakakwira mhando jekiseni rakaumbwa zvikamu, zvichikubatsira iwe kudzora dhizaini dhizaini uye chengetedza huwandu hwekugadzira mitengo.

Prototype Kuumbwa | Gadzira Rapid Bridge Tooling Kubva Prototype kusvika Mukugadzira

Yakaderera vhoriyamu prototype ndiyo yakanakisa nzira yekuchengetedza nguva uye mutengo wekuyedza fomu uye inokwana pamwe neyekutanga musika bvunzo, asi zvakadaro hazvo haigone kuenderana neyekupedzisira kupedzisa uye basa mhedzisiro yeiyo jekiseni rakaumbwa epurasitiki zvikamu. Kana yako yekugadzira yekushandisa isingave yakagadzirira kwemwedzi, kukurumidza jekiseni kuumbwa (inozivikanwawo sekuti prototype kuumbwa kana yakapfava tooling) ipapo ndiyo sarudzo huru yekuti iwe ugamuchire zvikamu nekukurumidza nemari shoma.

CreateProto invests mu yakazvimirira jekiseni Kuumbwa fekitori iyo inogona kushandisa akasiyana zvinhu uye matekiniki kuumba zambuko tooling ye prototype kuyedza uye pre-kugadzirwa ongororo. Isu tinounza jekiseni rakaumbwa zvikamu pane yako purogiramu yekutsigira yako yese kuyedzwa, uye kubatsira kunetsekana zvinogoneka maitiro maitiro mukuzara kugadzirwa.

KuPeopleProto, isu tinogadzira nekukurumidza kukurumidza kweese aruminiyamu nesimbi uye yakaderera-vhoriyamu plastiki kuumbwa. Neruzivo rwehunyanzvi mujekiseni yekuumba, kukurumidza kushandisa, CNC machining, EDM kugadzirisa, uye hunyanzvi kupedzisa, isu tinoona kuti zvikamu zvako zvakaumbwa zvinosangana uye zvinodarika zvaunotarisira zvakanyanya.

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Kuburitsa mazana kusvika chiuru jekiseni rakaumbwa prototypes inogona kuve nhanho inobatsira zvikuru usati waenda mukugadzirwa kwakawanda. Mutyairi wendege anomhanya jekiseni kuumbwa achakwanisa kuvhara musiyano uripo pakati pekuenzanisira uye kugadzirwa, tora yako inoshanda uye fomu-bvunzo bvunzo zviitwe nekukurumidza, zvinokutendera kuti uratidze vangangoita vatengi uye vatengesi chigadzirwa chaicho chakapedzwa chigadzirwa, uye rega chero nyaya dziwanikwe nekugadziriswa. zvakanaka pamberi pavo zvakaendeswa mukugadzirwa.

Inokurumidza zambuko tooling inowanzo kuve yakanyanya kudhura inoshanda kupfuura yekugadzira muforoma nekuda kwekukurumidza mukuvaka uye ipfupi kutenderera nguva, nekudaro kudzikisira iyo furu uye yakazara mari yekugadzira.

Yedu yekambani maitiro uye timu ine ruzivo yakanangana neprojekti yako inotigonesa kukanganisa iyo yakajairwa indasitiri inotungamira nguva yekushandisa uye kuumba. Iko hakuna kudikanwa kwekukanganisa uye kudzora dhizaini yedu kune yedu maitiro, nekuti isu tinemidziyo, kugona, uye ruzivo rwekununura ako akaumbwa zvikamu mukati memasvondo maviri kusvika mashanu, zvisinei kuti uri muindasitiri ipi. Yakareruka jekiseni kuumbwa maitiro inosimudzira yako chigadzirwa kuvandudza.

Rapid jekiseni Kuumbwa | Yakaderera Vhoriyamu Kugadzira Semutengo Unobudirira Solution

Rapid jekiseni Kuumbwa ndeimwe yepurasitiki kuumbwa, iyo isingakwanise chete kugadzira mazana emutyairi anomhanyisa kugadzirwa kweyedzo prototypes padyo neiyo yekupedzisira chigadzirwa, asi zvakare inopa pane-kudiwa kugadzirwa kwemagumo-ekushandisa zvikamu zvepasi-vhoriyamu yekugadzira. Kunzwisisa kuti mangani mativi akaumbwa aungade anotendera zvirinani zano kune wako wekudyara mukushandisa turu hupenyu uye maitiro tekinoroji.

KuPeopleProto, Isu tinobatanidza echinyakare jekiseni muforoma nzira dzekushandisa nekukurumidza chakuvhuvhu tooling kugadzira mapurasitiki akaumbwa zvikamu nekukurumidza uye mutengo zvakaringana pamhando yekugadzira pane zvakaumbwa prototypes zvichiri mukuvandudza uye kuyedza zvikamu. Gadziraproto inotora nzira inoshanda kumapurojekiti epurasitiki, ichipa zano risingadhuri uye rakagadziriswa mazano kubva kumagadzirirwo, zvigadzirwa, zvigadzirwa zvekugadzira, kugadzirwa, nezvimwe. Isu tinoona nzira yako yakanakisa kuenda kumusika zvichienderana nezvinangwa zveprojekiti uye zvinotarisirwa. Mainjiniya edu uye vatenzi vagadziri vanogona kuita kuti maitiro aya asarwadzi uye anotora nguva kuve nechokwadi chekuti chikamu chako chinogona kuumbwa sekufunga, kubva pakutanga. Kana iwe uchida kuwana tsika yekukurumidza jekiseni mafomu, unogona kurodha yemahara CAD faira ipapo.

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Yakagadziriswa Dhizaini Yekugadzira (DFM)

Dhizaini yekugadzira (DFM) inovhara zvese zvejekiseni kuumbwa kubva muchikamu dhizaini, chakuvhuvhu tooling dhizaini, uye kusarudzwa kwezvinhu zvekugadzirisa.

Nemakore makumi maviri ezviitiko zvinoshanda mune yechinyakare muforoma kugadzira uye nekukurumidza maturu, mainjiniya edu anoisa pamwechete yakazara yekudyidzana quote uye manufacturability ongororo, uye vachakwanisa kuitisa dhizaini dhizaini yekukurudzira yakanakisa tekinoroji yechikamu chako. Kusanganisira rudzi rwegedhi nenzvimbo, mutsetse wekuparadzanisa, dhizaini, mumhanyi system, slide uye isa, ejection, yakakosha zviyero, kushivirira uye kupedzisa kwepasi, zvese zvine basa kana nguva yekugadzira yauya.

Hapana chikonzero chekumirira kugadzirwa kuratidza zvinhu zvine dhizaini, nekuti neakagadziridzwa dhizaini yekugadzira, mainjiniya edu anoona kuti zvikamu zvako zvinogona kubatirirwa uye kuumbwa kuyera seinodhura-zvinobudirira sezvinobvira.

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Sarudzai Right Material pamusoro Mould Tools

Ku CreateProto, matekinoroji edu anopa kugona kwakakwana kugadzira uye nekukurumidza kutsigira kwekugadzirisa zvishandiso. Kubva kumumvuri kuumbwa kune yekugadzira maturu isu tinogona kugadzira jekiseni kuumba maturusi kubva kuAluminium 7075, P20 uye NAK80 semi-yakaoma simbi uye H13 yakazara-yakaoma simbi.

Izvo chairo zvinhu zveforoma maturusi pane yako projekiti yakakosha mukuita sarudzo yekugadzira. Kazhinji, izvi zvinogona kusanganisira kutarisisa senge zvakatemerwa kushandiswa, vhoriyamu zvinodiwa, uye inotarisirwa kudyara, pamwe neyakaomarara dhizaini, fomati chimiro, zvichingodaro. Haisi chokwadi chekusarudza? Isu tinokubatsira kuyera imwe yeiyi mabhenefiti kuti uwane mhinduro yakanakisa yezvako zvigadzirwa.

Pamusoro pezvo, isu tinopa akajairwa SPI anopedzisa, EDM mameseji uye huwandu hwetched textures kusanganisira Mold-Tech® MT akateedzana uye VDI® 3400 akateedzana. Zvinhu zvakasiyana-siyana zvekushandisa zvinowoneka ipapo kune chako chigadzirwa dhizaini.

Mari-inoshanda Mould Kugadzira Maitiro

Mberi-anotarisa ouinjiniya dhizaini inotsigira yedu inodhura-inoshanda muforoma yekugadzira maitiro. CreateProto inotanga dhizaini yekuongorora maitiro newe pamwe neyedu dhizaini mainjiniya. Isu tinotenda kuti mhinduro hombe inoreva kutaurirana kwakazara panguva iyi unovimbisa kuti iwe unogona kuwana zviripo zviwanikwa sarudzo.

Kuti tigutsikane zvizere kudiwa kwekukurumidza kugadzirwa uye kudzikisira mutengo, kazhinji tinoshandisa masystem e Master Unit Die (MUD) kukurumidza kushandura mafuru mabhutsi ayo anoratidzwa kuchengetedza nguva yekushandisa uye kudzikisa mutengo. Kunyangwe zvakatonyanya kukosha, shanduko yeinjiniya inosanganisira chete iyo MUD mold yekuisa, kwete iyo yakazara standard mold base. Iwe unogona zvakare kurongedza zvikamu zvakati wandei pamwechete pamwechete pane izvo zvinozivikanwa semudziyo wemhuri wekuchengetedza zvakanyanya. Uye zvakare, yekuisa manyorerwo kana semi-otomatiki kuisa zvakare kunowanzo shandiswa mukukurumidza mold chishandiso.

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Mberi-anotarisa ouinjiniya dhizaini inotsigira yedu inodhura-inoshanda muforoma yekugadzira maitiro. CreateProto inotanga dhizaini yekuongorora maitiro newe pamwe neyedu dhizaini mainjiniya. Isu tinotenda kuti mhinduro hombe inoreva kutaurirana kwakazara panguva iyi unovimbisa kuti iwe unogona kuwana zviripo zviwanikwa sarudzo.

Kuti tigutsikane zvizere kudiwa kwekukurumidza kugadzirwa uye kudzikisira mutengo, kazhinji tinoshandisa masystem e Master Unit Die (MUD) kukurumidza kushandura mafuru mabhutsi ayo anoratidzwa kuchengetedza nguva yekushandisa uye kudzikisa mutengo. Kunyangwe zvakatonyanya kukosha, shanduko yeinjiniya inosanganisira chete iyo MUD mold yekuisa, kwete iyo yakazara standard mold base. Iwe unogona zvakare kurongedza zvikamu zvakati wandei pamwechete pamwechete pane izvo zvinozivikanwa semudziyo wemhuri wekuchengetedza zvakanyanya. Uye zvakare, yekuisa manyorerwo kana semi-otomatiki kuisa zvakare kunowanzo shandiswa mukukurumidza mold chishandiso.

Inokurumidza Aluminium Tooling | Yakaderera Mutengo & Pfupi Lead Nguva

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GadziraProto ine makore echiitiko mukugadzira inokurumidza aluminium yekushandisa. Kazhinji, aruminiyamu moulds inogadzirwa kubva kuAl7075 (inova ndege -grade aluminium) yakasimba uye yakasimba seyakajairika P20 tooling. Sezvo iyo aruminiyamu iri muhuremu hwakareruka uye yakanaka machinability, aruminiyamu tooling inoderedza mutengo wekuvaka furuu kupesana nesimbi yakaoma sezvo ichigona kugadzirwa 15% -30% nekukurumidza uye yakabwinyiswa katatu kusvika katatu nekukurumidza. Nekuda kwezvinhu zvakasiyana siyana kubva pamutengo, nguva dzekutungamira, mavhoriyamu nezvimwe, mazhinji makambani ejekiseni ekuumba ari kutanga kuisa kusimbisa zvakanyanya paaluminium jekiseni muforoma nekushandisa.

Iva nechikamu chakaomarara dhizaini, ine kushivirira kwakasimba, uye akasiyana epasi ekupedzisa uye zvigadzirwa? Usazvidya moyo. Yedu yealuminium tooling maitiro anogona kuibata uye hatizokukumbira iwe kuti uchinje chero zvinhu, uye tinokutendera iwe kuti usvike kumusika nekukurumidza zvakanyanya nemudiki kwazvo mutengo.

Kurumidza Kugadzira Shanduko uye Yezasi Yekushandisa Mari

  • Iine optimized chakuumbwa yekugadzira uye machining, yedu aruminiyamu mafuru akawedzera kupfuura ayo akafungidzirwa chishandiso lifespan. A 100,000 chigadzirwa kwehupenyu hunotarisirwa hunogona kuwanikwa nealuminium maburi.
  • Aluminium inogona kushandiswa kugadzira MUD kuumbwa, izvo zvinoreva kudzikisa maturu emitengo uye nekukurumidza kugadzirwa shanduko, uye inopa iyo inoshamisa nzira yekuchinjika nzira yekungori-mu-nguva kuronga.
  • Yekumhanya machine mashandiro ealuminium anotibvumidza kumachina iyo mold zvakananga, semuenzaniso, mbabvu, nharaunda, yakapinza micheto uye zvichingodaro. Inopfupisa nguva yekuita EDM uye Wire EDM kurapwa.
  • Aluminium yakasimba kwazvo conductor yekupisa. Kukurumidza kutonhora kazhinji kunoreva kuderedzwa kwakanyanya kutenderera nguva uye zvikamu zvinokurumidza, uye zvinotibvumidza kuti tishande tisinga gadzirise dzimwe nzira dzinotonhora.
  • Aluminium maturusi ari nyore kumuchina pane simbi yekushandisa. Saka iterative dhizaini shanduko kana kugadzira zvigadziriso kazhinji zvinoremedza zvishoma uye kudhura mutengo kukanganisa.
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Maoko Anotakura: Nyore nzira yeComplex Plastiki Zvikamu

Iwo anokurumidza aruminiyamu maturusi uye zvigadzirwa zvekugadzira zvinosiyana munzira yekugadzira yakaoma geometri mukati meiyo mafuru, senge undercuts uye tambo, nezvimwe. Kazhinji, aruminiyamu mafomu anoshandisa ruoko-mitoro kugadzira izvi maficha pane otomatiki anosimudza masiraidhi kana masiraidhi akajairika mukugadzirwa kwesimbi mafuru. .

Ruoko mitoro zvakagadzirwa zvemuchina izvo zvakaiswa pamurume muchikamu cheejector cheforoma pamberi pese pfuti. Kamwe kupfura kwapera, iyo ruoko-mitoro inoburitsa pamwe neyakaumbwa epurasitiki chikamu. Anoshanda anobvisa ruoko rwekutakura kubva muchikamu uye oidzorera zvakare muforoma yepfuti inotevera.

Kutakura kwemaoko mune aya mamiriro kunopa mhinduro dzakareruka kumatambudziko akaomarara ekugadzira, iyo inogona kuve nzira yakanakisa yekubudirira kugadzira zvikamu zvepurasitiki zvakaomarara uye zvine mwero-kumhanya pamutengo wakaderera uye ipfupi nguva yekutungamira

Plastic jekiseni richigadzirisa | Yechokwadi Yakatsamira Kugadzira Nzira

Maitiro ePurasitiki jekiseni Kuumbwa

Kamwe ako epurasitiki jekiseni muforoma maturusi agadzirira, iyo yekuumba maitiro inosanganisira anotevera anokosha matanho:

  • Jekiseni Kuumbwa nebwe mu mbishi pellet fomu, dehumidify iyo mbishi zvinhu uye wozoisa iwo mukati hopper.
  • Sanganisa nekupisa mapellets kusvikira anyungudika zvizere, kugadzira resin remvura.
  • Jekiseni zvinhu zvakanyungudika mukati mevhu rakavharika mhango kuburikidza nesikisi yekudzosera mukati mehombodo yemuchina.
  • Kodza muforoma kuti usimbise chikamu mukati.
  • Vhura iyo mold uye tora iyo yakapera chikamu ne ejector. Wobva watanga kutenderera kutsva.
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Iko Kusarudzwa kweAne ruzivo jekiseni Kuumba Partner Kunokosha

Iyo thermoplastic jekiseni kuumbwa ndeyeyakajairika maitiro. Ruzivo rwakawanda, hunyanzvi uye hunyanzvi hunodiwa, pamwe nemidziyo yakakodzera uye maturusi. Kune zvakawanda zvakakosha zvinhu zvinoda kuti zvese zviongororwe munguva chaiyo, kusanganisira tembiricha, kumanikidza, zvinhu zvinoyerera mwero, kupomba simba, kutonhora nguva uye chiyero, hunyoro hwezvinhu uye nguva yekuzadza, pamwe nekudyidzana kwechikamu chehunhu kumakiyi ekuumba akasiyana . Kubva pachikamu chekutanga-chekushandisa kusvika pakupedzisa kugadzirwa kwechigadzirwa, pane cheni yeruzivo inosanganisirwa mukugadzira uye kugadzira, uye maitiro aya ndiko kupera kwemakore mazhinji eruzivo nevanjiniya vane hunyanzvi uye vane hunyanzvi uye machinist.

CreateProto inogadzira-yakadzika-vhoriyamu inogadzira, inokwanisa kupa huwandu hwese hupenyu chikamu mavhoriyamu-kubva mashoma se100 kusvika kune anopfuura zviuru zana nepurasitiki jekiseni kuumbwa. Nguva imwe neimwe, isu tinoshandisa iro risingapfuure danho rehunyanzvi kuendesa mhando uye kudzokorora pane yega yega chikamu. Createproto inonetsa isina epurasitiki chikamu mugadziri anogona kuita zvese pasi peimwe denga, kusanganisira dhizaini uye chivakwa chekushandisa, chishandiso kugadzirisa, kusarudzwa kwezvinhu, uye jekiseni kuumba maitiro. Izvi zvinorevei kune vatengi? Zvinoreva kuti bhizinesi rako rinogoneswa zviri nyore uye hauzopedza nguva kana mari uchiita zvisina basa. Nezvo, Createproto inoshanda senge automated Assembly line.

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Kana dhizaini yacho yakagadzikana kana mavhoriyamu ari kukura, GadziraProto inobatsira nekufambisa kune yakajairika kugadzirwa kweforoma. Somunhu ruzivo jekiseni Kuumbwa naye, tinoita chakuvhuvhu kugadzira rakareruka pamwe dzakawanda mutengo-inoshanda nzira zvinowirirana zvaunoda. Mhinduro dzakasiyana-siyana dzetsika mapurasitiki zvinoreva kuti unoshanda nechero sosi yezvinhu zvese kubva mukugadzira kusvika pakuendesa.